SFTWTRS.AI INDUSTRIAL AI · APPLICATION LIBRARY

BEYOND AUTOMOTIVE · 1 OF 2

If a person can see it, we can inspect it.

The same systems and platform serve every industry that makes things at speed.

Electronics and semiconductor

Yield, integrity and traceability

70 to 90% fewer escapes on solder joints and connectors · 100% of units checked at line speed

▪ PCB assembly and solder joints

▪ Smartphone housings, screens and buttons

▪ Wafer and die surface defects

▪ Micro-components and connectors

▪ Display panel defects

▪ Laser marks and serial number reading

▪ Cable and harness assembly

▪ Final device cosmetic checks

Pharma and medical devices

GMP-ready, audit-ready records

50 to 80% fewer label and seal escapes · 50 to 70% less manual inspection effort

▪ Blister packs: missing, broken or wrong tablets

▪ Vials: cracks, particles, fill level, caps

▪ Syringes and needles

▪ Soft gelatin capsules: dents, leaks, colour

▪ Tablets and hard capsules

▪ Syrup and closure caps, all round

▪ Lot code, batch and expiry date reading

▪ UDI and GS1 traceability

▪ Tube sealing and carton checks

▪ Label presence and correctness

FMCG and food

High-speed lines, brand protection

70 to 90% fewer defective packs reaching shelves · 60 to 80% faster set-up for new SKUs

▪ Biscuits and cookies: burns, breaks, shape, colour

▪ Chocolates and candy

▪ Snacks and baked goods

▪ Soap bars: cracks, embossing, shape

▪ Toothbrush bristles and handles

▪ Cigarettes and filters

▪ Ice cream and dairy containers

▪ Pouches: seals, print and wrinkles

▪ Thermal inspection of seals

▪ Fill level and count checks

Packaging, bottles and closures

Every container, every angle

70 to 90% fewer defective containers shipped · 100% of containers checked at line speed

▪ Empty glass bottles: chips, cracks, contamination

▪ Bottle bore and neck finish

▪ Mould number reading on glass

▪ PET preforms

▪ HDPE bottles and tubs, without orientation

▪ Caps, sealing and tamper bands

▪ Squeeze tube surfaces

▪ Label position, skew and print quality

▪ Barcode grading

▪ Lot code and expiry printing

EXPECTED IMPACTTypical ranges, confirmed by a feasibility study on your own parts

70 to 90%

fewer defects reaching customers

100%

of units checked, up from sampling

50 to 70%

less manual inspection effort

60 to 80%

faster set-up for each new product

Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore

SFTWTRS.AI INDUSTRIAL AI · APPLICATION LIBRARY · HOW IT WORKS

BEYOND AUTOMOTIVE · HOW IT WORKS

One platform, four very different lines.

Electronics, medicines, food and packaging each move at their own speed and fail in their own ways. These setups show how the same systems are put to work on each.

1 · ELECTRONICS AND SEMICONDUCTOR

Solder joints and fine parts

Light from several angles turns the shape of each solder fillet into a pattern the model can judge, alongside marks, connectors and cosmetic checks.

2 · PHARMA AND MEDICAL DEVICES

Blisters, vials and codes

Every pocket and every vial is checked, and lot, batch and expiry codes are read, so the batch record is complete and audit-ready.

3 · FMCG AND FOOD

High-speed food lines

A line-scan camera images every biscuit as it passes, and an air jet removes a broken or burnt one without stopping the line.

4 · PACKAGING, BOTTLES AND CLOSURES

Bottles and closures, every angle

Containers pass through a ring of cameras, so chips, cracks, caps, tamper bands and label position are checked with no need to orient them.

WHAT SETS OUR DELIVERY APART

Expected ranges; results vary by site

Feasibility first

70 to 90% fewer defects shipped

Proven on your own parts first

Built for line speed

100% of units at full rate

Line scan and air-jet rejects

Records that satisfy audits

80 to 90% faster batch trace

Images kept for every unit

Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore

SFTWTRS.AI INDUSTRIAL AI · APPLICATION LIBRARY

BEYOND AUTOMOTIVE · 2 OF 2

Heavy industry, energy and infrastructure.

Metals and steel

70 to 90% fewer surface and coating defects shipped

▪ Coil coating gaps and thin spots at line speed

▪ Surface defects on strip and sheet

▪ Slab, billet and coil ID reading

▪ Weld seam inspection on tubes

▪ Profile and section dimensions

▪ Rust and scale detection

Cement and building materials

80 to 95% fewer dispatch errors

▪ Bag counting and bagging accuracy

▪ Bag seal and print checks

▪ Truck loading and dispatch checks

▪ Kiln, crusher and mill predictive maintenance

▪ Raw mix and energy optimisation

▪ CO2 and NOx emissions dashboards

Energy, solar and utilities

20 to 40% less unplanned downtime on monitored assets

▪ Solar wafers, cells and modules

▪ Micro-cracks and busbar defects

▪ Thermal hot spot detection

▪ Insulator and asset condition

▪ Substation and plant safety

▪ Pipeline and tank monitoring

Chemicals and plastics

50 to 80% fewer label and seal escapes

▪ Drum, bag and container labels

▪ Leak and spill detection

▪ Packaging integrity and fill levels

▪ Injection and blow moulding defects

▪ Hazardous zone PPE and access

▪ Batch traceability

Aerospace and precision engineering

70 to 90% less measuring time than manual checks

▪ Machined part dimensions and finish

▪ Fastener and rivet inspection

▪ Composite surface defects

▪ Borescope checks of internal features

▪ Serial and part mark reading

▪ First article inspection records

Infrastructure and public assets

40 to 60% fewer PPE violations on site

▪ Construction progress monitoring

▪ Site safety and PPE

▪ Equipment and material tracking

▪ Construction programme platforms

▪ Asset condition surveys

▪ Rail and civic maintenance trackers

What every application shares

EXPECTED IMPACT · TYPICAL RANGES

100%

coverage, up from sampling

100% inspection

Every part, every shift, without fatigue

40 to 60%

faster response to a quality drift

Real-time action

Reject, mark or stop the line as it happens

80 to 90%

faster trace from part to batch

Full traceability

Images and verdicts kept per part and batch

10 to 20%

less scrap, caught early in trends

Trend insight

Trends by machine, mould, shift and supplier

Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore

SFTWTRS.AI INDUSTRIAL AI · APPLICATION LIBRARY · HOW IT WORKS

HEAVY INDUSTRY · HOW IT WORKS

Heavy industry, seen clearly.

Metals, cement, energy, chemicals, aerospace and infrastructure ask for very different sensors. Here is the core setup behind each.

1 · METALS

Metals and steel

Strip and coil are scanned at line speed for coating gaps, surface defects and IDs.

2 · CEMENT

Cement and materials

Bags are counted and checked for seal and print as each truck is loaded.

3 · ENERGY AND SOLAR

Solar wafers and modules

Electroluminescence images reveal micro-cracks and busbar faults; thermal finds hot spots.

4 · CHEMICALS

Chemicals and plastics

Drum labels are read and checked, and spills or leaks are spotted as they start.

5 · AEROSPACE

Aerospace and precision

Machined parts are measured in 3D and every result goes into a first article record.

6 · INFRASTRUCTURE

Infrastructure

Site cameras compare progress with the programme, floor by floor, and flag slippage early.

WHAT SETS OUR DELIVERY APART

Expected ranges; results vary by site

Built for harsh sites

70 to 90% fewer defects shipped

The right sensor for heat and dust

From line to dashboard

40 to 60% faster drift response

Results flow to SCADA and MES

One team across sectors

60 to 80% faster new set-ups

Lessons carried across sectors

Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore

Let's build what comes next.

Tell us what you want to see, understand or protect better.

Let's talk