Enterprise AIWtr systems: Tiny to Prime
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WTR SYSTEMS · 1 OF 5
2026 THEME · WORLD MODELS

Wtr Tiny

SCALE · MACHINEREADY TO DEPLOY
Physical AI inside the machine.

Wtr Tiny is the first system in our range, built around a single inspection cell. It compares each part with a reference from your CAD, so a new part number needs little or no fresh training. It runs inside Wtr.Inspect and powers the smallest Wtr.Scene twin.

Wtr TinyExplore
MACHINE
Wtr MiniExplore
LINE
Wtr BaseExplore
PLANT
Wtr PlusExplore
SITE
Wtr PrimeExplore
COMPLEX SITE
WHERE IT STARTS
Inside one machine, where a single cell proves the value first.

What it understands

  • Parts and features: nuts, holes, studs, edges
  • Whether every camera view agrees with the CAD
  • Normal cell rhythm, so oddities stand out
  • Machine states, from load to release

What your twin can do

  • The machine in 3D, each camera view in place
  • Display OK and NO-GO results as each part passes
  • Log cycle times and machine events automatically
  • Flag anomalies with the frames that show them

Where it helps

EXPECTED IMPACT · RESULTS VARY BY SITE
Nut and hole checks
Nuts, holes and studs verified before dispatch
80 to 95% fewer missing-nut escapes
Robot weld cell care
Tip dressing, clearance and air blow confirmed
20 to 40% less unplanned cell downtime
Mark verification
Each inspection mark checked at the cell
100% of parts checked at line speed
Go and no-go sortation
Rejects diverted automatically through the PLC
80 to 95% fewer wrong parts dispatched
WHERE IT RUNS
On the machine. Up to five cameras on an entry-level Core i3 PC, and up to eight on a Ryzen 4800H class machine.
WHO IT IS FOR
Special purpose machine builders, integrators and quality teams who want inspection running quickly.
LICENSING
Per machine, inside Wtr.Inspect Runtime Pro, or on its own for builders with their own software.
NEXT IN THE RANGEWtr Mini, the line system, on Explore
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
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WTR SYSTEMS · 2 OF 5
2026 THEME · WORLD MODELS

Wtr Mini

SCALE · LINEREADY TO DEPLOY
One system for the whole line.

Wtr Mini is at least five times the size of Tiny. It follows parts, robots and people across several stations and handles broader part families, so a whole line can be understood as one connected flow.

Wtr TinyExplore
MACHINE
Wtr MiniExplore
LINE
Wtr BaseExplore
PLANT
Wtr PlusExplore
SITE
Wtr PrimeExplore
COMPLEX SITE
WHAT IT ADDS
Tiny sees one machine. Mini connects the stations, so you can see how work flows from one to the next and where it waits.

What it understands

  • Part families and variants across every station
  • Station occupancy, idle time and cycle rhythm
  • Hand-offs between robots, conveyors and people
  • Where queues and bottlenecks begin to form

What your twin can do

  • Everything in the Tiny tier, for every station
  • Show flow and bottlenecks along the line
  • Run live quality boards on shop floor screens
  • Send shift and line reports automatically

Where it helps

EXPECTED IMPACT · RESULTS VARY BY SITE
Robot weld lines
Spot weld cells and tip dressing along the line
80 to 95% fewer missed weld spots
Press lines
Blanks, dies and stacks tracked press to press
20 to 30% fewer stoppages from wrong blanks or dies
Assembly lines
Station and cycle monitoring for OEE work
5 to 10 points higher OEE
Line quality boards
Machine results live on LED screens by the line
40 to 60% faster response to a quality drift
WHERE IT RUNS
On an edge server with a GPU near the line, using the cameras already in place.
WHO IT IS FOR
Plant engineering, production and quality teams running press, weld, assembly or packing lines.
LICENSING
Per line, with each new capability licensed as its own module.
NEXT IN THE RANGEWtr Base, the plant system, on Explore
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
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WTR SYSTEMS · 3 OF 5
2026 THEME · WORLD MODELS

Wtr Base

SCALE · PLANTREADY TO DEPLOY
See the whole plant as one.

Wtr Base steps up from the line to the whole plant, on the same architecture that runs through every tier. It reads people, vehicles, materials and machines across halls and shifts, and links what it sees to a WtrDB knowledge graph of the plant.

Wtr TinyExplore
MACHINE
Wtr MiniExplore
LINE
Wtr BaseExplore
PLANT
Wtr PlusExplore
SITE
Wtr PrimeExplore
COMPLEX SITE
WHAT IT ADDS
Mini sees one line. Base sees the whole plant, including the people, vehicles and materials between the lines, with a knowledge graph that remembers how it all connects.

What it understands

  • People, PPE and the zones they move through
  • Forklifts, trolleys, bins and stillages in motion
  • Every line and machine across every hall
  • How zones, assets and shifts connect, through the plant graph

What your twin can do

  • Everything in the Mini tier, across the plant
  • Track safety for PPE, restricted zones and gangways
  • Follow material and bins with cameras and RFID
  • Update MES and ERP from events on the floor

Where it helps

EXPECTED IMPACT · RESULTS VARY BY SITE
PPE compliance
PPE checked on plant cameras, by zone and shift
40 to 60% fewer PPE violations
Gangway blockage
Blocked walkways and fire exits flagged on CCTV
50 to 70% fewer blocked gangways and exits
Returnable bins
Stillages and trolleys followed dock to line
30 to 50% fewer lost bins
Plant walkthroughs
The live plant in a browser or in VR, anywhere
30 to 50% less travel for plant reviews
WHERE IT RUNS
On a GPU server on site, so video stays inside the plant.
WHO IT IS FOR
Plant heads, EHS and safety teams, and operations leaders.
LICENSING
Per plant, with modules added as needs grow.
NEXT IN THE RANGEWtr Plus, the site system, on Explore
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
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WTR SYSTEMS · 4 OF 5
2026 THEME · WORLD MODELS

Wtr Plus

SCALE · SITEREADY TO DEPLOY
Many areas, one understanding.

Wtr Plus is built for larger sites that bring many cameras, assets and flows together, such as an integrated metals complex, a campus of plants or a logistics park. It connects what happens in one area with what it causes in the next.

Wtr TinyExplore
MACHINE
Wtr MiniExplore
LINE
Wtr BaseExplore
PLANT
Wtr PlusExplore
SITE
Wtr PrimeExplore
COMPLEX SITE
WHAT IT ADDS
Base sees one plant. Plus follows what moves between buildings, yards and gates, and lets you test a change on the twin before you make it on the ground.

What it understands

  • Vehicles, yards, docks and internal roads
  • Flows that cross buildings and areas
  • Large fleets of cameras, LiDAR and thermal sensors
  • Patterns that repeat from one site to another

What your twin can do

  • Everything in the Base tier, across the site
  • Follow vehicles and yards from gate to dock
  • Simulate layouts, flows and shifts first
  • Compare sites side by side on one screen

Where it helps

EXPECTED IMPACT · RESULTS VARY BY SITE
Hot zones and crane bays
Safer movement around molten metal and cranes
40 to 60% fewer unsafe entries into hot zones
Gate and dock turnaround
Truck queues, waits and dock use in one view
20 to 30% shorter truck turnaround
Warehouse routes and wasted steps
Deployable in CMMC-scoped environments
10 to 20% less walking per pick
Multi-plant benchmarks
Safety and flow compared fairly across sites
60 to 80% less time on cross-site reports
WHERE IT RUNS
On site or in a private cloud, with edge processing in each area.
WHO IT IS FOR
Leaders of large or multi-site operations in metals, energy, logistics and heavy industry.
LICENSING
Per site, with areas and modules added over time.
NEXT IN THE RANGEWtr Prime, the complex site system, on Explore
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
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WTR SYSTEMS · 5 OF 5
2026 THEME · WORLD MODELS

Wtr Prime

SCALE · COMPLEX SITEREADY TO DEPLOY
For the most demanding places to twin.

Wtr Prime brings physics and chemistry into the system. It is designed for a chemical or process plant, where flows, pressures and reactions matter, and for a busy working port.

Wtr TinyExplore
MACHINE
Wtr MiniExplore
LINE
Wtr BaseExplore
PLANT
Wtr PlusExplore
SITE
Wtr PrimeExplore
COMPLEX SITE
WHAT IT ADDS
Plus sees how a site moves. Prime also understands the physics and chemistry inside a process, and the rhythm of a working port.

What it understands

  • Process flows, equipment and their physics
  • Chemical behaviour, for safer operation
  • Vessels, berths, cranes, yards and gates
  • Events across a complex, season to season

What your twin can do

  • Everything in the Plus tier, at complex-site scale
  • Model physics and processes for process plants
  • Follow port operations from berth to gate
  • Run scenarios for planning, safety and resilience

Where it helps

EXPECTED IMPACT · RESULTS VARY BY SITE
Port digital twin
The kind of twin we build with Microsoft for a major Indian port authority
10 to 15% faster vessel turnaround
Process plant twin
Physics and chemistry for planning and safety
10 to 20% fewer process upsets reaching alarms
Emergency readiness
Drills and incidents rehearsed on the twin
20 to 30% faster response in drills
Monsoon planning
Flood scenarios run before the season arrives
20 to 40% less weather downtime
WHERE IT RUNS
In a data centre or the cloud, with edge processing on site.
WHO IT IS FOR
Port authorities, terminal operators, process plant owners and the partners who deliver large twins.
LICENSING
Per programme, usually delivered with partners such as Microsoft.
BEYOND PRIMEThe range is designed to extend to twins at city, state and country scale
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore

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