SFTWTRS.AI
INDUSTRIAL AI · SENSORS FOR SAFETY
NEW SENSOR USES FOR PLANT SAFETY
Safer plants through new sensing.
Heavy industry is where safety matters most, and where ordinary cameras struggle with heat, dust, steam, glare and darkness. We bring LiDAR, thermal, radar and vision together to watch over people and equipment in the places that need it most.
IN THE FIELD
Helping a leading metals producer pioneer new uses of sensors inside its plants for safety.
Where new sensors make plants safer
WITH EXPECTED IMPACTPeople near moving machinery
LiDAR zones around cranes, conveyors and mobile equipment that warn people and slow machines
40 to 60% fewer near-collision events
Hot metal and heat hazards
Thermal imaging that spots spills, hot spots and overheating equipment early
50 to 70% earlier warning of overheating
Vehicles and pedestrians
Radar and LiDAR that see through dust and steam to prevent collisions
30 to 50% fewer vehicle and pedestrian conflicts
Overhead crane safety
Load path clearance and anti-collision monitoring in crane bays
50 to 70% fewer load-path intrusions
Confined spaces and gas
Gas and environmental readings linked to who is inside and for how long
80 to 90% faster headcount in a gas alarm
Lone workers
Wearable tags that raise an alert if someone falls or stops moving
50 to 70% faster help after a fall
Privacy by design
LiDAR sees shape and movement without capturing faces
70 to 90% less personal data held than with CCTV
A live safety twin
Every sensor shown together in Wtr.Scene, with near misses logged and risk heatmaps
2 to 3 times more near misses captured
How we work with plant safety teams
1
Walk the plant
Hazards mapped with your EHS team
2
Choose sensors
The right sensor for each hazard
3
Prove one area
Proven in real plant conditions
4
Prove with data
Alerts and near misses reviewed
5
Roll out
Linked to PLCs, alarms and training
Every system we design fails safe and keeps people in control. Figures are typical ranges.
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
SFTWTRS.AI
INDUSTRIAL AI · SENSORS FOR SAFETY · HOW IT WORKS
HOW IT WORKS
Sensing that keeps people out of harm’s way.
Working alongside the safety teams of a leading metals producer, we combine sensors that each see what the others miss, and connect them to safety logic that always fails safe.
A TYPICAL CRANE BAY
Many sensors, one view of the bay
LiDAR zones around the crane load warn people and slow the crane, thermal cameras watch hot metal, radar sees vehicles through dust and steam, and wearable tags raise an alert if someone falls or stops moving.
THE SAFETY CHAIN
From sensor to safe action
Every alarm path fails safe, and people stay in control of the response.
WHAT LIDAR SEES
Privacy by design
LiDAR sees a person as points: enough to keep them safe without recording who they are.
WHAT SETS OUR DELIVERY APART
Expected ranges; results vary by site
Fails safe
40 to 60% fewer near collisions
Built to functional safety standards
People stay in control
2 to 3 times more near misses
Alerts support supervisors, never replace them
Proven in one area first
30 to 50% faster alarm response
Real plant conditions, before roll-out
Nilesh AI Systems Pvt Ltd · sftwtrs.aiExplore
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